OUR PROCESS
Clearing, Chipping, & Grading
The pipeline right of way is cleared of vegetation by the clearing and grading crew. This crew is responsible for removing trees, boulders and debris from the construction right-of-way and preparing a level working surface for the heavy construction equipment that follows.
Equipment
Cat 336 Trackhoe
Cat D8 Dozer
Cat 14M Motor Grader
Tigercat M726E Mulcher
Stringing & Setup
Individual joints of pipe are strung along the right-of-way and arranged so they are accessible to construction personnel.
Equipment
Cat 374F
Cat 349
Cat 587
Bending
A mechanical pipe bending machine bends individual joints of pipe to account for changes in the pipeline route and to conform to the topography.
Equipment
42” Superior
48” Superior
Cat 587
Trenching
Steady and consistent trenching is the key to staying on schedule. For this reason, Pumpco has invested in 27 of the most technologically advanced trenchers available. Three Trencor 1760 Trenchers are capable of cutting 6 ft wide, 20 ft deep, and weigh 315,000 lbs. each. This level of commitment to the fundamentals of pipeline construction keep projects moving forward.
Equipment
Trencor 1760
Trencor 1660
Trencor 1460
Trench-Tech 2600
Trench-Tech 2500
Tesmec 1375
Mainline Welding
Once the stringing and bending are complete, the pipe sections are aligned, welded together, placed on temporary supports, and x-rayed. A coating crew then powder coats the pipe along the welded joints, inspects the coating, and lowers the pipe into the trench.
Equipment
Cat 72H Vanguard
Automatic Welding Shacks
Cat 583
Lowering-In
The ditch will be excavated in harmony with the lowering in crew using a series of sidebooms, which allow the operators to simultaneously lift and carefully lower the welded pipe sections into the trench. With the pipeline successfully laid in the trench, crews begin backfilling the trench.
Equipment
Cat PL87
Cat 352
48” Roller Cradles
HDD
The pipeline industry has shifted to an increased number of horizontal directional drills per project. To meet this demand, Pumpco has invested in a fleet of 22 horizontal directional drill rigs. A successful drill incorporates a variety of support equipment from cleaning units, water tanks, mud pumps, vacuum trucks, generators, drill strings, and many others. The Pumpco team leverages this equipment to make certain each project is on schedule and completed in a timely manner.
Equipment
1.3 Million lb. Rig
1 Million lb. Rig
Cleaning Units
Mud Pumps
Tie-in
The Tie-in Crews will make the welds required to connect all of the previously installed sections of pipe together into one continuous pipeline. Tie-in Crews will begin to tie-in immediately after the pipe is lowered in.
Equipment
Cat PL87 sidebooms
Cat 374 F excavator
Cat 353 F Excavators
Mooroka Weding Buggy
Mooroka Compressor Buggy
Dozer - D8
Padding
In rocky conditions, Padding Machines are required to cover newly laid pipe, operating along the trench to ensure the pipe’s coating is protected before backfill. Pumpco owns 6 of these late model Superior and EZ Padding padding machines and 24 shaker buckets with crushers.
Equipment
SPD 450
SPD 350
Shaker Bucket
contact@pumpco.cc
(979) 542-9054
1209 S Main St.
Giddings, TX 78942
Mailing: PO Box 742
Giddings, TX 78942
Pumpco
Our leading edge philosophy and attitude drives our company to be leaders in the pipeline industry in quality and safety. PUMPCO, Inc. and its employees have 40 years experience in the construction, fabrication, upgrading, and maintenance of all types of pipelines throughout Texas.