Ford 8.8 Assembly & Set Up (Part 1) #FairmontProject

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• published: 01 Jul 2016
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Here's (Part 1) of the Ford 8.8 differential assembly and set up. This took a little longer than expected, hence the need for a 2 part video. Link to (Part 2): Link Posted when video becomes available Link to (Short Version): Link Posted when video becomes available Link to (Final Assembly): Link Posted when video becomes available Link to previous video in series: https://www.youtube.com/watch?v=il8nDlCepyc Differential Basics video: https://www.youtube.com/watch?v=0Y6vOwiCe1U This is a complete overview of how to assembly and set up a Ford 8.8 differential. It shows how to assemble the differential, set backlash, and set up the gear tooth pattern. The best place for answers to your automotive questions: http://www.ericthecarguy.com Camera: Brian Kast Thanks for watching! Discussion about this video: https://www.ericthecarguy.com/kunena/18-The-EricTheCarGuy-Video-Forum/64579-ford-8-8-assembly-set-up-fairmontproject Special thanks to Kings Ford: http://kingsfordinc.com Ford Performance techline: https://performanceparts.ford.com/contact-us/ Additional info and links Ford 8.8 PDF: https://performanceparts.ford.com/download/instructionsheets/FordInstShtM-4209-8.pdf Gear tooth pattern guide: https://www.ringpinion.com/Content/Book/Reading-and-Adjusting-Ring-and-Pinion-Tooth-Patterns.pdf Dana Differential assembly guide: http://www2.dana.com/pdf/5717.PDF Ford differential identification guide: http://www.fordification.com/tech/rearends_ford09.htm Article on the 8.8: http://www.hotrod.com/how-to/transmission-drivetrain/116-ford-8-8-rear-end/ Parts My differential: https://lmr.com/item/M4204F318C/Mustang-88-31-Spline-Traction-Lok-Differential-With-Carbon-Fiber-Clutch-Disks My gear set: https://lmr.com/item/LRS-4209FRA-K/Mustang-88-355-Rear-Gear-Kit My differential cover: https://lmr.com/item/M4033G2/Ford-Mustang-FRPP-Rear-Differential-Girdle My 5 lug conversion kit: https://lmr.com/item/SVE-2300DK-B/1993-Mustang-Black-SVE-5-Lug-Conversion-Kit-31-Spline Pinion head bearings: https://www.ringpinion.com/b2c/Search_Results.aspx?Requery=True&SortBy;=Yukon&SearchType;=Part&SearchPhrase;=m802048 Pinion head bearing races: https://www.ringpinion.com/b2c/Search_Results.aspx?Requery=True&SortBy;=Yukon&SearchType;=Part&SearchPhrase;=m802011 A great place for differential parts: https://www.ringpinion.com Pinion flange sleeve Federated 99181: https://www.amazon.com/SKF-99181-Speedi-Sleeves/dp/B000EPTAPW Ultra black RTV: https://www.amazon.com/Permatex-82180-Maximum-Resistance-Silicone/dp/B0002UEN1U Gear Paint: https://www.amazon.com/Ratech-500-Marking-Compound/dp/B001P2D27U Tools Differential Shim Installer: https://www.summitracing.com/parts/yga-56077?seid=srese1&cm;_mmc=pla-google-_-shopping-_-srese1-_-yukon-gear-axle&gclid;=CJ6Dj-DSxc0CFQgaaQodKbgFjA Pinion Flange Holder: https://www.summitracing.com/parts/aaf-all68372?seid=srese1&cm;_mmc=pla-google-_-shopping-_-srese1-_-allstar-performance&gclid;=CPjuvYjTxc0CFQYuaQodvNEKQg Bushing Driver Kit: https://www.jbtoolsales.com/astro-pneumatic-7824-bearing-race-and-seal-driver-set#oid=1002_1 Dial Indicator: https://www.jbtoolsales.com/central-tools-3d102-dial-indicator-set-with-on-off-magnetic-base#oid=1002_1 Digital caliper: https://www.jbtoolsales.com/general-tools-1478-8-digital-fractional-caliper#oid=1002_1 Inch Pound Torque Wrench: https://www.jbtoolsales.com/precision-instruments-d2f150hm-torque-wrench-dial-with-memory-needle-3-8-dr-150-in-lb#oid=1002_1 Long breaker bar: https://www.jbtoolsales.com/k-tool-23081-chrome-breaker-bar-1-2-drive-24-long#oid=1002_1 Sunex Press: https://www.jbtoolsales.com/sunex-tools-5720-manual-shop-press-20-ton#oid=1002_1 **Answers to your automotive questions found here: http://www.ericthecarguy.com/faq Social Network Links Facebook: https://www.facebook.com/EricTheCarGuy?fref=ts Twitter: https://twitter.com/EricTheCarGuy Google+: https://plus.google.com/100195180196698058780/posts Instagram: http://instagram.com/ericthecarguy Stay Dirty ETCG Due to factors beyond the control of EricTheCarGuy, it cannot guarantee against unauthorized modifications of this information, or improper use of this information.  EricTheCarGuy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. EricTheCarGuy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video.  Due to factors beyond the control of EricTheCarGuy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result.  Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not EricTheCarGuy.