Video of us air force SR-71 high speed stealth aircraft The Lockheed SR-71 "Blackbird" was an advanced, long-range, Mach 3+ strategic reconnaissance aircraft.[1] It was developed as a black project from the Lockheed A-12 reconnaissance aircraft in the 1960s by Lockheed and its Skunk Works division. Clarence "Kelly" Johnson was responsible for many of the design's innovative concepts. During reconnaissance missions, the SR-71 operated at high speeds and altitudes to allow it to outrace threats. If a surface-to-air missile launch was detected, the standard evasive action was simply to accelerate and outfly the missile.[2] The SR-71 served with the U.S. Air Force from 1964 to 1998. A total of 32 aircraft were built; 12 were lost in accidents, but none lost to enemy action.[3][4] The SR-71 has been given several nicknames, including Blackbird and Habu.[5] Since 1976, it has held the world record for the fastest air-breathing manned aircraft, a record previously held by the YF-12.[6][7][8] Design The SR-71 was designed for flight at over Mach 3 with a flight crew of two in tandem cockpits, with the pilot in the forward cockpit and the Reconnaissance Systems Officer (RSO) monitoring the surveillance systems and equipment from the rear cockpit.[20] The SR-71 was designed to minimize its radar cross-section, an early attempt at stealth design.[21] Finished aircraft were painted a dark blue, almost black, to increase the emission of internal heat and to act as camouflage against the night sky. The dark color led to the aircraft's call sign "Blackbird". Airframe[edit] On most aircraft, use of titanium was limited by the costs involved in procurement and manufacture. It was generally used only in components exposed to the highest temperatures, such as exhaust fairings and the leading edges of wings. On the SR-71, titanium was used for 85% of the structure, with much of the rest polymer composite materials.[22] To control costs, Lockheed used a more easily worked alloy of titanium which softened at a lower temperature.[N 3] The challenges posed by the SR-71 led Lockheed to develop entirely new fabrication methods to enable its manufacture, and have since been used in the manufacture of many other aircraft. Welding the titanium requires distilled water, as the chlorine present in tap water is corrosive; commonplace cadmium-plated tools could not be used as they also caused corrosion.[23] Metallurgical contamination was another problem; at one point 80% of the delivered titanium for manufacture was rejected on these grounds.[24][25] The high temperatures generated during flight required special design and operating techniques. For example, major portions of the skin of the inboard wings were corrugated, not smooth. (Aerodynamicists initially opposed the concept and accused the design engineers of trying to make a Mach 3 variant of the 1920s-era Ford Trimotor, known for its corrugated aluminum skin.[26]) The heat of flight would have caused a smooth skin to split or curl, but the corrugated skin could expand vertically and horizontally. The corrugation also increased longitudinal strength. Similarly, the fuselage panels were manufactured to fit only loosely on the ground. Proper alignment was achieved only when the airframe heated up and expanded several inches. Because of this, and the lack of a fuel sealing system that could handle the thermal expansion of the airframe at extreme temperatures, the aircraft would leak JP-7 jet fuel on the runway. At the beginning of each mission, the aircraft would make a short sprint after takeoff to warm up the airframe, then refuel before heading off to its destination. Cooling was carried out by cycling fuel behind the titanium surfaces in the chines. On landing, the canopy temperature was over 300 °C (572 °F).[26] The red stripes on some SR-71s were to prevent maintenance workers from damaging the skin. Near the center of the fuselage, the curved skin was thin and delicate, with no support from the structural ribs, which were spaced several feet apart.[27] Stealth and threat avoidance The first operational aircraft designed around a stealthy shape and materials, the SR-71 had several features designed to reduce its radar signature. The SR-71 had a radar cross section (RCS) of around 10 square meters.[28] Drawing on the first studies in radar stealth technology, which indicated that a shape with flattened, tapering sides would reflect most radar energy away from the radar beams' place of origin, engineers added chines and canted the vertical control surfaces inward. Special radar-absorbing materials were incorporated into sawtooth-shaped sections of the aircraft's skin. Cesium-based substances were added to the fuel to somewhat reduce the visibility of the exhaust plumes to radar, although the large and hot exhaust stream produced at speed remained quite apparent. For all this effort, Kelly Johnson later conceded that Soviet radar technology advanced faster than the stealth.

• published: 04 Aug 2014
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