- published: 23 Aug 2007
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Annealing is a process of slowly cooling hot glass to relieve internal stresses after it was formed. The process may be carried out in a temperature-controlled kiln known as a lehr. Glass which has not been annealed is liable to crack or shatter when subjected to a relatively small temperature change or mechanical shock. Annealing glass is critical to its durability. If glass is not annealed, it will retain many of the thermal stresses caused by quenching and significantly decrease the overall strength of the glass.
The glass is heated until the temperature reaches a stress-relief point, that is, the annealing temperature (also called annealing point) at a viscosity, η, of 1013Poise ("Poise" is a measure of absolute viscosity; 1 poise = 1 dyne-second/cm²), at which condition the glass is still too hard to deform, but is soft enough for the stresses to relax. The piece is then allowed to heat-soak until its temperature is even throughout (this annealing temperature is usually in the range of 850–900 °F). The time necessary for this step varies depending on the type of glass and its maximum thickness. The glass is then slowly cooled at a predetermined rate until its temperature is below the strain point (η = 1014.5 Poise). Following this, the temperature can safely be dropped to room temperature at a rate limited by the heat capacity, thickness, thermal conductivity, and thermal expansion coefficient of the glass. After the annealing process the material can be cut to size, drilled or polished.
Annealing may refer to:
Glass is a non-crystalline amorphous solid that is often transparent and has widespread practical, technological, and decorative usage in, for example, window panes, tableware, and optoelectronics. Scientifically, the term "glass" is often defined in a broader sense, encompassing every solid that possesses a non-crystalline (that is, amorphous) structure at the atomic scale and that exhibits a glass transition when heated towards the liquid state.
The most familiar, and historically the oldest, types of glass are based on the chemical compound silica (silicon dioxide), the primary constituent of sand. The term glass, in popular usage, is often used to refer only to this type of material, which is familiar from use as window glass and in glass bottles. Of the many silica-based glasses that exist, ordinary glazing and container glass is formed from a specific type called soda-lime glass, composed of approximately 75% silicon dioxide (SiO2), sodium oxide (Na2O) from sodium carbonate (Na2CO3), calcium oxide, also called lime (CaO), and several minor additives. A very clear and durable quartz glass can be made from pure silica which is very tough and resistant to thermal shock, being able to survive immersion in water while red hot. However, quartz must be heated to well over 3,000 °F (1,650 °C) (white hot) before it begins to melt, and it has a very narrow glass transition, making glassblowing and hot working difficult. In glasses like soda lime, the other compounds are used to lower the melting temperature and improve the temperature workability of the product at a cost in the toughness, thermal stability, and optical transmittance.
Hot-working processes used to form a glass object—glassblowing for example—must be followed by a very gradual cooling period called annealing. See what happens when an object is not properly annealed and learn why it breaks. http://www.cmog.org/
http://www.koppglass.com In technical glass production, molten glass is pressed and rapidly cools as it is removed from the mold. This rapid cooling creates internal stresses within the glass piece. Annealing is the controlled process of slowly cooling glass to relieve these internal stresses. Kopp's annealing process provides the solution for the elimination of these stresses in technical glass lenses. Kopp develops proprietary annealing schedules for each unique product design to ensure maximum stress removal. Factors influencing these schedules include glass composition, coefficient of thermal expansion and glass thickness. Check out our other videos by visiting our channel http://www.youtube.com/user/koppglass
The difference between annealed and tempered glass
In glass bead-making, heating glass to very high temperature helps to reduce risk of cracking. Learn about annealing glass when flame-treating (fusing) glass beads in this free bead-making video from a professional bead-making instructor. Expert: Harlan Simon Contact: www.HarlanGlass.com Bio: Harlan Simon has been making beads for more than 10 years and gives bead-making workshops at Oaklands public art studio, Studio One. Filmmaker: Bing Hu
Annealing is a process of slowly cooling hot glass to relieve internal stresses after it was formed. The process may be carried out in a temperature-controlled kiln known as a lehr. Glass which has not been annealed is liable to crack or shatter when subjected to a relatively small temperature change or mechanical shock. Annealing glass is critical to its durability. If glass is not annealed, it will retain many of the thermal stresses caused by quenching and significantly decrease the overall strength of the glass. The glass is heated until the temperature reaches a stress-relief point, that is, the annealing temperature at a viscosity, η, of 1013 Poise = 1012 Pa·s, at which the glass is still too hard to deform, but is soft enough for the stresses to relax. The piece is then allowed to h...
Please pull down the box to read all of this... In this video I show you a small kiln that I build many years ago for fusing glass panels. As I now have an interest in 'Lamp work' (bead making) I thought I'd modify the kiln door to make it more suitable for bead annealing. While I was making this video I opened the door too many times and upset the PID controller which, in normal use, is a very stable control device and that is why the element was a bit hotter that it would normally be for annealing glass. (operator error) I give a technical specification at the end of the video but here it is below if you want to copy it. Technical specification. The modified door is sometimes called a 'guillotine door' because of the up/down action but the principal feature of the door is that it ke...