Aluminium is remarkable for the metal's low density and for its ability to resist corrosion due to the phenomenon of passivation. Structural components made from aluminium and its alloys are vital to the aerospace industry and are important in other areas of transportation and structural materials. The most useful compounds of aluminium, at least on a weight basis, are the oxides and sulfates.
Despite its prevalence in the environment, aluminium salts are not known to be used by any form of life. In keeping with its pervasiveness, it is well tolerated by plants and animals. Because of its prevalence, potential biological roles, beneficial and otherwise, for aluminium compounds are of continuing interest.
Corrosion resistance can be excellent due to a thin surface layer of aluminium oxide that forms when the metal is exposed to air, effectively preventing further oxidation. The strongest aluminium alloys are less corrosion resistant due to galvanic reactions with alloyed copper. This corrosion resistance is also often greatly reduced when many aqueous salts are present, particularly in the presence of dissimilar metals.
Aluminium atoms are arranged in a face-centered cubic (fcc) structure. Aluminium has a stacking-fault energy of approximately 200 mJ/m2.
Aluminium is one of the few metals that retain full silvery reflectance in finely powdered form, making it an important component of silver-colored paints. Aluminium mirror finish has the highest reflectance of any metal in the 200–400 nm (UV) and the 3,000–10,000 nm (far IR) regions; in the 400–700 nm visible range it is slightly outperformed by tin and silver and in the 700–3000 (near IR) by silver, gold, and copper.
Aluminium is a good thermal and electrical conductor, having 59% the conductivity of copper, both thermal and electrical. Aluminium is capable of being a superconductor, with a superconducting critical temperature of 1.2 Kelvin and a critical magnetic field of about 100 gauss (10 milliteslas).
It also occurs in the minerals beryl, cryolite, garnet, spinel and turquoise. Impurities in Al2O3, such as chromium or iron yield the gemstones ruby and sapphire, respectively.
Although aluminium is an extremely common and widespread element, the common aluminium minerals are not economic sources of the metal. Almost all metallic aluminium is produced from the ore bauxite (AlO''x''(OH)3-2''x''). Bauxite occurs as a weathering product of low iron and silica bedrock in tropical climatic conditions. Large deposits of bauxite occur in Australia, Brazil, Guinea and Jamaica and the primary mining areas for the ore are in Australia, Brazil, China, India, Guinea, Indonesia, Jamaica, Russia and Surinam.
The electrolytic process replaced the Wöhler process, which involved the reduction of anhydrous aluminium chloride with potassium. Both of the electrodes used in the electrolysis of aluminium oxide are carbon. Once the refined alumina is dissolved in the electrolyte, its ions are free to move around. The reaction at the cathode is:
: Al3+ + 3 e− → Al
Here the aluminium ion is being reduced. The aluminium metal then sinks to the bottom and is tapped off, usually cast into large blocks called aluminium billets for further processing.
At the anode, oxygen is formed: : 2 O2− → O2 + 4 e−
To some extent, the carbon anode is degraded by the oxygen. The anodes in a reduction cell must therefore be replaced regularly, since they are consumed in the process. The cathodes do erode, mainly due to electrochemical processes and metal movement. After five to ten years, depending on the current used in the electrolysis, a cell has to be rebuilt because of cathode wear.
Aluminium electrolysis with the Hall-Héroult process consumes a lot of energy, but alternative processes were always found to be less viable economically and/or ecologically. The worldwide average specific energy consumption is approximately 15±0.5 kilowatt-hours per kilogram of aluminium produced (52 to 56 MJ/kg). The most modern smelters achieve approximately 12.8 kW·h/kg (46.1 MJ/kg). (Compare this to the heat of reaction, 31 MJ/kg, and the Gibbs free energy of reaction, 29 MJ/kg.) Reduction line currents for older technologies are typically 100 to 200 kiloamperes; state-of-the-art smelters operate at about 350 kA. Trials have been reported with 500 kA cells.
The Hall-Heroult process produces aluminium with a purity of above 99%. Further purification can be done by the Hoope process. The process involves the electrolysis of molten aluminium with a sodium, barium and aluminium fluoride electrolyte. The resulting aluminium has a purity of 99.99%.
Electric power represents about 20% to 40% of the cost of producing aluminium, depending on the location of the smelter. Aluminum production consumes roughly 5% of electricity generated in the U.S. Smelters tend to be situated where electric power is both plentiful and inexpensive, such as the United Arab Emirates with excess natural gas supplies and Iceland and Norway with energy generated from renewable sources. The world's largest smelters of alumina are People's Republic of China, Russia, and Quebec and British Columbia in Canada.
In 2005, the People's Republic of China was the top producer of aluminium with almost a one-fifth world share, followed by Russia, Canada, and the USA, reports the British Geological Survey.
Over the last 50 years, Australia has become a major producer of bauxite ore and a major producer and exporter of alumina (before being overtaken by China in 2007). Australia produced 62 million tonnes of bauxite in 2005. The Australian deposits have some refining problems, some being high in silica, but have the advantage of being shallow and relatively easy to mine.
Recycling involves melting the scrap, a process that requires only 5% of the energy used to produce aluminium from ore, though a significant part (up to 15% of the input material) is lost as dross (ash-like oxide). The dross can undergo a further process to extract aluminium.
In Europe aluminium experiences high rates of recycling, ranging from 42% of beverage cans, 85% of construction materials and 95% of transport vehicles.
Recycled aluminium is known as secondary aluminium, but maintains the same physical properties as primary aluminium. Secondary aluminium is produced in a wide range of formats and is employed in 80% of the alloy injections. Another important use is for extrusion.
White dross from primary aluminium production and from secondary recycling operations still contains useful quantities of aluminium that can be extracted industrially. The process produces aluminium billets, together with a highly complex waste material. This waste is difficult to manage. It reacts with water, releasing a mixture of gases (including, among others, hydrogen, acetylene, and ammonia), which spontaneously ignites on contact with air; contact with damp air results in the release of copious quantities of ammonia gas. Despite these difficulties, the waste has found use as a filler in asphalt and concrete.
Aluminium nitride (AlN) is the only nitride known for aluminium. Unlike the oxides it features tetrahedral Al centres. It can be made from the elements at . It is air-stable material with a usefully high thermal conductivity. Aluminium phosphide (AlP) is made similarly, and hydrolyses to give phosphine: : AlP + 3 H2O → Al(OH)3 + PH3
The important aluminium hydride is lithium aluminium hydride (LiAlH4), which is used in as a reducing agent in organic chemistry. It can be produced from lithium hydride and aluminium trichloride: : 4 LiH + AlCl3 → LiAlH4 + 3 LiCl Several useful derivatives of LiAlH4 are known, e.g. Sodium bis(2-methoxyethoxy)dihydridoaluminate. The simplest hydride, aluminium hydride or alane, remains a laboratory curiosity. It is a polymer with the formula (AlH3)''n'', in contrast to the corresponding boron hydride with the formula (BH3)2.
Aluminium is almost always alloyed, which markedly improves it mechanical properties, especially when tempered. For example, the common aluminium foils and beverage cans are alloys of 92% to 99% aluminium. The main alloying agents are copper, zinc, magnesium, manganese, and silicon (e.g., duralumin) and the levels of these other metals are in the range of a few percent by weight. Some of the many uses for aluminium metal are in:
Relatively pure aluminium is rarely encountered - only when corrosion resistance and/or workability is more important than strength or hardness. A thin layer of aluminium can be deposited onto a flat surface by physical vapour deposition or (very infrequently) chemical vapour deposition or other chemical means to form optical coatings and mirrors.
The strength and durability of aluminium alloys vary widely, not only as a result of the components of the specific alloy, but also as a result of heat treatments and manufacturing processes. A lack of knowledge of these aspects has from time to time led to improperly designed structures and gained aluminium a bad reputation.
One important structural limitation of aluminium alloys is their fatigue strength. Unlike steels, aluminium alloys have no well-defined fatigue limit, meaning that fatigue failure eventually occurs, under even very small cyclic loadings. This implies that engineers must assess these loads and design for a fixed life rather than an infinite life.
Another important property of aluminium alloys is their sensitivity to heat. Workshop procedures involving heating are complicated by the fact that aluminium, unlike steel, melts without first glowing red. Forming operations where a blow torch is used therefore require some expertise, since no visual signs reveal how close the material is to melting. Aluminium alloys, like all structural alloys, also are subject to internal stresses following heating operations such as welding and casting. The problem with aluminium alloys in this regard is their low melting point, which make them more susceptible to distortions from thermally induced stress relief. Controlled stress relief can be done during manufacturing by heat-treating the parts in an oven, followed by gradual cooling—in effect annealing the stresses.
The low melting point of aluminium alloys has not precluded their use in rocketry; even for use in constructing combustion chambers where gases can reach 3500 K. The Agena upper stage engine used a regeneratively cooled aluminium design for some parts of the nozzle, including the thermally critical throat region.
Another alloy of some value is Aluminium bronze (CuAl5).
Ancient Greeks and Romans used aluminium salts as dyeing mordants and as astringents for dressing wounds; alum is still used as a styptic. In 1761, Guyton de Morveau suggested calling the base alum ''alumine.'' In 1808, Humphry Davy identified the existence of a metal base of alum, which he at first termed ''alumium'' and later ''aluminum'' (see etymology section, below).
The metal was first produced in 1825 (in an impure form) by Danish physicist and chemist Hans Christian Ørsted. He reacted anhydrous aluminium chloride with potassium amalgam and yielded a lump of metal looking similar to tin. Friedrich Wöhler was aware of these experiments and cited them, but after redoing the experiments of Ørsted he concluded that this metal was pure potassium. He conducted a similar experiment in 1827 by mixing anhydrous aluminium chloride with potassium and yielded aluminium. Wöhler is generally credited with isolating aluminium (Latin ''alumen'', alum), but also Ørsted can be listed as its discoverer. Further, Pierre Berthier discovered aluminium in bauxite ore and successfully extracted it. Frenchman Henri Etienne Sainte-Claire Deville improved Wöhler's method in 1846, and described his improvements in a book in 1859, chief among these being the substitution of sodium for the considerably more expensive potassium. Deville likely also conceived the idea of the electrolysis of aluminium oxide dissolved in cryolite; Charles Martin Hall and Paul Héroult might have developed the more practical process after Deville.
Before the Hall-Héroult process was developed, aluminium was exceedingly difficult to extract from its various ores. This made pure aluminium more valuable than gold. Bars of aluminium were exhibited at the Exposition Universelle of 1855. Napoleon III, Emperor of France, is reputed to have given a banquet where the most honoured guests were given aluminium utensils, while the others made do with gold.
Aluminium was selected as the material to be used for the 100 ounce (2.8 kg) capstone of the Washington Monument in 1884, a time when one ounce (30 grams) cost the daily wage of a common worker on the project; The capstone, which was set in place on December 6, 1884, in an elaborate dedication ceremony, was the largest single piece of aluminium cast at the time, when aluminium was as expensive as silver.
The Cowles companies supplied aluminium alloy in quantity in the United States and England using smelters like the furnace of Carl Wilhelm Siemens by 1886. Charles Martin Hall of Ohio in the U.S. and Paul Héroult of France independently developed the Hall-Héroult electrolytic process that made extracting aluminium from minerals cheaper and is now the principal method used worldwide. Hall's process, in 1888 with the financial backing of Alfred E. Hunt, started the Pittsburgh Reduction Company today known as Alcoa. Héroult's process was in production by 1889 in Switzerland at Aluminium Industrie, now Alcan, and at British Aluminium, now Luxfer Group and Alcoa, by 1896 in Scotland.
By 1895, the metal was being used as a building material as far away as Sydney, Australia in the dome of the Chief Secretary's Building.
Many navies have used an aluminium superstructure for their vessels; the 1975 fire aboard USS ''Belknap'' that gutted her aluminium superstructure, as well as observation of battle damage to British ships during the Falklands War, led to many navies switching to all steel superstructures. The ''Arleigh Burke'' class was the first such U.S. ship, being constructed entirely of steel.
Aluminium wire was once widely used for domestic electrical wiring. Owing to corrosion-induced failures, a number of fires resulted. This discontinuation thus illustrates one failed application of the otherwise highly useful metal.
In 2008, the price of aluminium peaked at $1.45/lb in July but dropped to $0.70/lb by December.
Most countries use the spelling ''aluminium''. In the United States, the spelling ''aluminum'' predominates. The Canadian Oxford Dictionary prefers ''aluminum'', whereas the Australian Macquarie Dictionary prefers ''aluminium''. In 1926, the American Chemical Society officially decided to use ''aluminum'' in its publications; American dictionaries typically label the spelling ''aluminium'' as a British variant.
The name ''aluminium'' derives from its status as a base of alum. It is borrowed from Old French; its ultimate source, ''alumen'', in turn is a Latin word that literally means "bitter salt".
The earliest citation given in the Oxford English Dictionary for any word used as a name for this element is ''alumium'', which British chemist and inventor Humphry Davy employed in 1808 for the metal he was trying to isolate electrolytically from the mineral ''alumina''. The citation is from the journal ''Philosophical Transactions of the Royal Society of London'': "Had I been so fortunate as to have obtained more certain evidences on this subject, and to have procured the metallic substances I was in search of, I should have proposed for them the names of silicium, alumium, zirconium, and glucium."
Davy settled on ''aluminum'' by the time he published his 1812 book ''Chemical Philosophy'': "This substance appears to contain a peculiar metal, but as yet Aluminum has not been obtained in a perfectly free state, though alloys of it with other metalline substances have been procured sufficiently distinct to indicate the probable nature of alumina." But the same year, an anonymous contributor to the ''Quarterly Review,'' a British political-literary journal, in a review of Davy's book, objected to ''aluminum'' and proposed the name ''aluminium'', "for so we shall take the liberty of writing the word, in preference to aluminum, which has a less classical sound."
The ''-ium'' suffix conformed to the precedent set in other newly discovered elements of the time: potassium, sodium, magnesium, calcium, and strontium (all of which Davy isolated himself). Nevertheless, ''-um'' spellings for elements were not unknown at the time, as for example platinum, known to Europeans since the 16th century, molybdenum, discovered in 1778, and tantalum, discovered in 1802. The ''-um'' suffix is consistent with the universal spelling alumina for the oxide, as lanthana is the oxide of lanthanum, and magnesia, ceria, and thoria are the oxides of magnesium, cerium, and thorium respectively.
The spelling used throughout the 19th century by most U.S. chemists was ''aluminium'', but common usage is less clear. The ''aluminum'' spelling is used in the Webster's Dictionary of 1828. In his advertising handbill for his new electrolytic method of producing the metal 1892, Charles Martin Hall used the ''-um'' spelling, despite his constant use of the ''-ium'' spelling in all the patents he filed between 1886 and 1903. It has consequently been suggested that the spelling reflects an easier to pronounce word with one fewer syllable, or that the spelling on the flier was a mistake. Hall's domination of production of the metal ensured that the spelling ''aluminum'' became the standard in North America; the ''Webster Unabridged Dictionary'' of 1913, though, continued to use the ''-ium'' version.
Despite its natural abundance, aluminium has no known function in biology. It is remarkably nontoxic, aluminium sulfate having an LD50 of 6207 mg/kg (oral, mouse), which corresponds to 500 grams for a 80 kg person. Despite the extremely low acute toxicity, the health effects of aluminium are of interest in view of the widespread occurrence of the element in the environment and in commerce.
Some toxicity can be traced to deposition in bone and the central nervous system, which is particularly increased in patients with reduced renal function. Because aluminium competes with calcium for absorption, increased amounts of dietary aluminium may contribute to the reduced skeletal mineralization (osteopenia) observed in preterm infants and infants with growth retardation. In very high doses, aluminium can cause neurotoxicity, and is associated with altered function of the blood-brain barrier. A small percentage of people are allergic to aluminium and experience contact dermatitis, digestive disorders, vomiting or other symptoms upon contact or ingestion of products containing aluminium, such as deodorants or antacids. In those without allergies, aluminium is not as toxic as heavy metals, but there is evidence of some toxicity if it is consumed in excessive amounts. Although the use of aluminium cookware has not been shown to lead to aluminium toxicity in general, excessive consumption of antacids containing aluminium compounds and excessive use of aluminium-containing antiperspirants provide more significant exposure levels. Studies have shown that consumption of acidic foods or liquids with aluminium significantly increases aluminium absorption, and maltol has been shown to increase the accumulation of aluminium in nervous and osseus tissue. Furthermore, aluminium increases estrogen-related gene expression in human breast cancer cells cultured in the laboratory. The estrogen-like effects of these salts have led to their classification as a metalloestrogen.
The effects of aluminium in antiperspirants has been examined over the course of decades with little evidence of skin irritation. Nonetheless, its occurrence in antiperspirants, dyes (such as aluminium lake), and food additives is controversial in some quarters. Although there is little evidence that normal exposure to aluminium presents a risk to healthy adults, some studies point to risks associated with increased exposure to the metal. Aluminium in food may be absorbed more than aluminium from water. Some researchers have expressed concerns that the aluminium in antiperspirants may increase the risk of breast cancer, and aluminium has controversially been implicated as a factor in Alzheimer's disease. The Camelford water pollution incident involved a number of people consuming aluminium sulfate. Investigations of the long-term health effects are still ongoing, but elevated brain aluminium concentrations have been found in post-mortem examinations of victims, and further research to determine if there is a link with cerebral amyloid angiopathy has been commissioned.
According to The Alzheimer's Society, the overwhelming medical and scientific opinion is that studies have not convincingly demonstrated a causal relationship between aluminium and Alzheimer's disease. Nevertheless, some studies, such as those on the PAQUID cohort, cite aluminium exposure as a risk factor for Alzheimer's disease. Some brain plaques have been found to contain increased levels of the metal. Research in this area has been inconclusive; aluminium accumulation may be a consequence of the disease rather than a causal agent. In any event, if there is any toxicity of aluminium, it must be via a very specific mechanism, since total human exposure to the element in the form of naturally occurring clay in soil and dust is enormously large over a lifetime. Scientific consensus does not yet exist about whether aluminium exposure could directly increase the risk of Alzheimer's disease.
Most acid soils are saturated with aluminium rather than hydrogen ions. The acidity of the soil is therefore a result of hydrolysis of aluminium compounds. This concept of "corrected lime potential" to define the degree of base saturation in soils became the basis for procedures now used in soil testing laboratories to determine the "lime requirement" of soils.
Wheat's adaptation to allow aluminium tolerance is such that the aluminium induces a release of organic compounds that bind to the harmful aluminium cations. Sorghum is believed to have the same tolerance mechanism. The first gene for aluminium tolerance has been identified in wheat. It was shown that sorghum's aluminium tolerance is controlled by a single gene, as for wheat. This is not the case in all plants.
Aluminium Category:Electrical conductors Category:Pyrotechnic fuels Category:Airship technology Category:Chemical elements Category:Reducing agents
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